Custom Tensile Membrane Structures – Innovative Fabric Architecture

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Introducing tensile membrane structures

Tensile membrane structures are lightweight building systems where a flexible membrane is held in tension by cables, masts or compression rings. Unlike traditional buildings that rely on compression and bending, these structures carry only tension and therefore use minimal material to span large distances. They are most often used as roof systems because they can economically and attractively cover large spaces; common applications include sports facilities, warehouses, storage buildings, and exhibition venues. Modern tensile membranes also form entire buildings, temporary pavilions and spectacular canopies that redefine public spaces.

Why choose our custom membrane solutions?

  • Lightweight and flexible: Fabric structures weigh far less than traditional building materials like steel or concrete. Their flexibility allows them to adapt to diverse terrain and climates, creating unique architectural forms that are easy to transport and install.
  • Energy‑efficient and sustainable: Tensile fabric buildings offer good thermal insulation and reduce energy consumption; their short construction period minimizes waste, and the membranes can often be recycled. Our designs harness translucency to bring diffused natural light into spaces, reducing reliance on artificial lighting.
  • Visually striking design: The light weight and versatility of fabric membrane give architects a wide range of dynamic shapes and three‑dimensional options. These structures can serve as roof covers, entrance canopies, shade sculptures or artistic landmarks. Our custom service offers endless possibilities for form, colour and graphic printing to match your brand or project aesthetic.
  • Durable materials: We use high‑performance membranes such as PVC‑coated polyester (design life 15–20 years), PTFE‑coated glass cloth (30+ years), and Gore Tenara (weldable PTFE). These materials are strong, flexible, chemically inert, resistant to moisture and micro‑organisms, and offer excellent self‑cleaning properties. Options like ETFE film can be used as single‑layer or cushion systems to provide insulation and visual interest.
  • Cost‑effective construction: The combination of light materials and minimal structural components reduces both material and labour costs. Quick installation schedules mean lower disruption to existing operations and faster return on investment.
  • Unlimited customisation: Our engineering team designs tailored solutions — from conical and hypar forms to wave and arch shapes — leveraging advanced modelling to create iconic structures that reflect your vision. Colours, translucency levels and printed graphics can all be customised.

How our tensile membrane structures are built

Membrane materials and performance

The performance of a tensile structure depends largely on its membrane. PVC‑coated polyester is widely used for exterior canopies because it offers excellent strength, flexibility, translucency, and a design life of 15–20 years. PTFE‑coated glass cloth provides greater durability (30+ years) and is chemically inert, moisture‑resistant and low‑maintenance. Gore Tenara (weldable PTFE) combines strength, flexibility and longevity, making it ideal for demountable or retractable canopies. ETFE films can be used as single‑layer sheets or inflated cushions to provide good insulation and aesthetic effects.

Structure and tensioning

A tensile membrane system consists of a flexible membrane tensioned between compression elements such as masts, arches or rings and supported by cables. Because the membrane is kept in tension, it does not require heavy framing and can span large distances with minimal material. The structure’s form is derived from the pre‑tension applied during installation and the pattern of cables, resulting in graceful curves and surfaces. The membranes’ translucency creates softly diffused natural light during the day and an ambient glow at night.

Applications

Our custom tensile membrane structures are used in a wide range of sectors:

  1. Sports and recreation: Stadium roofs, arenas, swimming pool covers and athletic facilities benefit from lightweight roofs that span large areas without intermediate supports.
  2. Warehousing & industrial: Fabric roofs create expansive column‑free storage or manufacturing spaces while reducing construction costs and time.
  3. Commercial & retail: Shopping centres and exhibition halls use tensile canopies and walkway covers to create airy, daylight‑filled environments.
  4. Transportation & infrastructure: Tensile membranes cover airports, bus terminals, pedestrian bridges and car parks, providing shelter and way‑finding while adding architectural impact.
  5. Public spaces: Parks, playgrounds and amphitheatres employ shade structures to protect visitors from sun and rain while maintaining open, welcoming atmospheres.
  6. Hospitality & leisure: Resorts, restaurants and event venues use tensile roofs and pavilions to create memorable dining, relaxation and entertainment spaces.
FAQs

Need Answers? Check Our FAQs

We understand you may have questions when considering a partner for design, construction, or specialty installations. Below we address some common queries our clients have. If you don’t see your question here, feel free to reach out directly – we’re always happy to provide more information.

What is a tensile membrane structure?

A tensile membrane structure is a lightweight building system in which a flexible membrane is held in tension by cables, masts or compression rings. It carries only tension and no compression or bending, allowing it to span large distances economically. Tensile membrane roofs are commonly used in sports facilities, warehouses and exhibition halls.

What materials are used for the membranes?

High‑quality membranes include PVC‑coated polyester with a design life of 15–20 years, PTFE‑coated glass cloth with more than 30 years of life, and Gore Tenara (weldable PTFE) for flexible, durable retractable canopies. ETFE films can also be used, either as single‑layer sheets or inflated cushions for insulation and aesthetic effects.

Are tensile membrane structures durable?

Yes. While basic fabric structures may degrade over time, modern membranes like PTFE‑coated glass cloth and Gore Tenara are chemically inert, moisture‑resistant and have design lives of 30 years or more. Our custom structures use these high‑performance materials and incorporate appropriate coatings to resist UV exposure and reduce maintenance. Regular inspections and cleaning will further extend service life.

How energy‑efficient are tensile membrane structures?

Tensile buildings offer good thermal insulation and can reduce energy consumption for heating and cooling. Their translucent membranes allow natural daylight to filter through, decreasing the need for artificial lighting. Additionally, the short construction periods reduce construction waste and environmental impact.

Can tensile membrane structures be customised?

Absolutely. Fabric architecture provides a wide range of dynamic shapes and three‑dimensional options. Our design team can tailor the form, colour, translucency and printed graphics to meet your aesthetic and functional requirements. Whether you need a conical shade, an arched walkway, or a complex wave form, we create bespoke solutions.

What applications are suitable for tensile membrane structures?

These structures are ideal for stadiums, arenas, exhibition halls, warehouses, transportation hubs, retail centres, car parks, playgrounds and public parks. They are also popular as entrance canopies, walkway covers and shade structures for resorts and event venues.

How weather‑resistant are the membranes?

High‑performance membranes like PTFE and ETFE are resistant to moisture, micro‑organisms and UV radiation. They offer good self‑cleaning properties and retain their strength and translucency over decades. Proper tensioning and drainage design prevent water pooling and ensure resilience against wind and snow loads. Fire‑resistant coatings can also be applied where required.

How do tensile membrane structures compare with traditional buildings?

Unlike conventional structures that rely on heavy materials and compression members, tensile membranes use tension to create structural strength, reducing material usage and enabling lightweight, economical construction. They can be installed quickly and provide large column‑free spaces, resulting in cost and time savings. Furthermore, their aesthetic appeal and ability to create luminous, airy spaces set them apart from traditional roofing systems.

Get in Touch

Transform your space with custom tensile membranes

By combining innovative fabric membranes, precisely engineered tension systems, and tailored aesthetics, our custom tensile structures deliver lightweight, durable and visually stunning solutions. Whether you need to cover a stadium, shade a playground or create an iconic entrance canopy, we can design and build a bespoke membrane system that meets your budget and enhances your environment. Contact us today for a consultation.